Manufacturing of gears. Gear cutting Production of shafts and gears to order
Our company offers fast production of gears to order in Moscow, according to the sample provided by the customer. Having carefully studied the product, our technical specialists will accurately reproduce the required number of the same parts.
We in the shortest possible time carry out the manufacture of gears according to the drawings of customers.
When manufacturing products based on drawings, we take into account the purpose of the parts and their operating conditions. If there are any inconsistencies in the requirements of the drawing with the general nature and purpose of the part or its operating conditions, our specialists, after obtaining the consent of the customer, will make the necessary adjustments to the drawing. 
A modern approach to production and the latest equipment of workshops allows us to create gears of different sizes with an accuracy of fractions of a millimeter, with almost any parameters of the cut module.
The production of the required gears according to the sample provided by the customer is carried out under the constant control of special high-precision devices. Thanks to the use of edge and optical caliper gauges, an impeccable correspondence of the obtained parts to the original product is achieved.
To produce gears of perfect quality, we use the best materials: alloy steel and bronze-aluminum alloys. All work is carried out in modern workshops, using high-tech equipment.
Since each order is handled by experienced professionals and qualified technical staff, the speed, efficiency and productivity of our work is very high.
Metal gear and its types
In the workshops of our company, gears are quickly manufactured, regardless of their varieties or size. We accept orders for the manufacture of gears of the following types:
- guillotine;
- final drives;
- conical spurs;
- helical;
- with a circular tooth;
- 2-row;
- worm wheels;
- others.
We produce both large batches of parts, as well as small-scale and piece gears. In the process of manufacturing a single gear to order, the product undergoes mandatory multi-stage quality control.
How to order the manufacture of gears, prices for the service
The cost of the order largely depends on the volume of the batch, the parameters of the gears, as well as the urgency of the work. In the table below you can find our prices for the production of gears of various types.
We offer the lowest prices in Moscow for the production of gears. 
For more information and to apply, please call the contact number provided. You can also leave a request by filling out a special form directly on the site.
| Name: | Illustration/photo: | Steel grade: | m (tooth module): | Price: |
| Guillotine gears | 10 | 80500 rub. – 1 set* 60500 rub./set – from 5 sets | ||
| Gears | 40X with bulk heat treatment | 1,5 | 12500 rub. - 1 PC 4300 rubles / piece – from 6 pcs. |
|
| Spur bevel gears |  |
40X with bulk heat treatment | 2 | 2200 rub. – 2pcs (minimum order) 7500 rubles / piece – from 8 pcs. |
| final drive gears |  |
40X with bulk heat treatment | 4,5 | 140 500 rubles/set |
| Helical gears | 40X with bulk heat treatment | 2 | 18500 rub. - 1 kit 5300 rubles/set* – 20 sets |
|
| Worm wheels | Bra9ZHZL BRAZH 9-4 | 3 | 7300 rubles / piece - 20 pcs. | |
| Worm wheels |  |
Bra9ZhZL, Brazh 9-4 | 3 | 38500 rubles - 1 pc. from 5 pcs 29300 rubles / piece |
| 2-row gear | 40X with bulk heat treatment | 2,5 | 19500 rub. - 1 PC | |
| Gears circular tooth | 40X with bulk heat treatment | 4,5 | 85500 rub. - 1 kit 65500 rubles / set - 4 sets |
|
| Gears circular tooth | 40X with bulk heat treatment | 2 | 35500 rub. - 1 kit 24500 rubles / set - 5 sets |
The company's engineers have the necessary professional experience in designing, calculating, designing, manufacturing equipment and tools, performing equipment adjustment, gear cutting of the following types of mechanical drives and their parts:
You can find out the cost of supplying equipment / spare parts by sending a request / drawings to our e-mail: [email protected]
Experienced staff will advise on all services provided.
We offer real terms of production of orders.
Terms and a way of delivery are discussed individually.
If you are interested and to issue an invoice for payment, send your details of the Customer. We offer to clarify the terms and methods of delivery to receive finished products in advance. Having received an invoice for payment and paying it after an indefinite time, inquire about the timing of production.
A gear (or gear wheel, gear) is one of the most sought-after parts in equipment. It is necessary for the transmission of rotational motion and is present in the vast majority of mechanisms. Gears are a disk with a cylindrical or conical surface, on which the teeth protrude at equal distances.
Gear manufacturing- a process that requires appropriate knowledge, qualifications and performance on specialized equipment. The cutting of gears is carried out on gear-milling machines of various modifications distinguished by the type of drive. In the manufacture of gears, the following work is performed: calculation of adjustments, gear cutting with adjustment of the contact patch, gear grinding, lapping, hardening.
The material that will underlie the gear is selected depending on the subsequent operating conditions of the product. The main criteria that it must meet: increased wear resistance, good machinability.
We work with various grades of steel for the manufacture of gears, gears. For the manufacture of bevel gears, bevel gears - we suggest using the following grades: 18KhGT; 12XH3A; 20HN3F; 40KhN2MA with subsequent heat treatment.
Helical gears. This is an improved version of spur gears, which is used in devices where high torque transmission at high speeds is necessary.
Gears with a circular tooth. The manufacturing process of such gears is much more complicated, but they have improved running characteristics.
Gears with a pitch module. Pitch gear is mainly used in printing machines and food processing equipment.
bevel gears. The production of bevel gears is carried out by copying (dividing) and by running. The required dimensions for ordering this type of worm wheels must be indicated in the drawings.
Cylindrical spur- the most popular type of gears. The line of contact of the gear teeth is parallel to the axis of rotation, and the teeth continue the radii. An important requirement is that the axles of the wheels are parallel to each other.
Chevron wheels– will help to solve the problem of axial force. The teeth are joined in the opposite way and are shaped like a letter V. Mutual compensation of both parts of such a wheel is an additional advantage. In addition, it is a self-aligning gear in the axial direction. These works are performed subject to the possibility of maneuvering the tool in a given TOR.
We can prepare a commercial offer by receiving drawings and a task to our mail:[email protected]
- Finished products warehouse address: 107553 Moscow, st. Amurskaya d.1 building 5/2,neighboring warehouse of TC "Business Lines", +7925-158-0623
- Finished products can be obtained by presenting the original power of attorney and passport.
- We offer to plan in advance the purchase of spare parts, as usual, a breakdown occurs unexpectedly, please contact us, we are always ready to help restore and manufacture a wide range of industrial equipment.
#manufacture of gears
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Zavod Spetsstanmash LLC performs gear-cutting operations, through which the following types of gears are produced:
- gears with a circular tooth (made only in pairs);
- spur gears (module from 0.25 to 12);
- gears with an internal tooth (gear couplings);
- helical gears;
- gear shafts;
- planetary mechanisms;
- gear racks;
- plastic gears (for office equipment, ATMs, coffee machines, vending machines, etc.);
- toothed pulleys;
- worm wheels made of bronze (a counter worm shaft is required);
- asterisks.
Order the manufacture of gears at Spetsstanmash Plant LLC
Spetsstanmash Plant LLC manufactures gears according to individual drawings or customer samples.
We offer a unique service - the departure of our craftsmen and engineers to your enterprise in order to make all the necessary measurements, if you are unable to provide visual material.
Our factory manufactures gears of the highest quality in compliance with all your requirements. The company is equipped with advanced, high-precision equipment, which allows us to carry out work of any complexity and of various volumes, while observing all customer requests. In the manufacture of products of any size, we are based on the requirements of the drawings, and in their absence (if only samples are provided) - on the relevant reference books and GOSTs, and also take into account the purpose of the parts, operating conditions, make hardness measurements, if necessary - chemical analysis of the material. If the requirements of the drawing are clearly overestimated or underestimated (do not correspond to the general nature and purpose of the part or operating conditions), then appropriate adjustments are made with the consent of the client - this saves money and manufacturing time, or extends the life of the parts.
Service prices:
* Orders are accepted from 1 piece
* The exact cost can be found using the form or by phone
* Minimum order amount - 3500 rubles
The cost of manufacturing products depends on the following two factors:
1) production time and 2) order quantities.
Delivery of products is carried out throughout Russia: in Moscow and the European part of the country - within three days, in the settlements of Siberia and the Far East - no more than ten days.
In addition, we carry out the manufacture of gears with a pitch module (non-standard tooth): 1.01; 1.59; 2.02; 3.17, etc. These products are designed for loaders, printing machines and other foreign equipment.
Application of gears
The synchronism of the entire mechanism and the duration of its operation depend on how well the manufacture of gears was performed. This product is used in gear mechanisms and performs an important function - it transmits rotational motion between the shafts. Defects in production can lead to vibration and loss of synchronism in the functioning of the entire device, up to its failure.
The manufacture of sprockets, toothed pulleys, worm wheels and other types of gears is necessary for use in various mechanisms that are used in the mining and food industries, in shipbuilding and mechanical engineering. Gears are also actively used in automobile differentials, drilling rigs, winches, railway cars, cranes, tanks, gearboxes, gear hydraulic machines - clocks, pumps and other mechanisms.
It is important to note that gears differ not only in the method of cutting teeth, but also in shape, therefore, in their manufacture, the surface of the parts is also taken into account, which can be:
- conical;
- cylindrical.
Examples of gear cutting
One of the main areas of our activity is the piece and small-scale production of gears for various types of office equipment.
Price for custom made gear:
Serial production from 100 rubles per piece
piece production from 1500 rubles per piece.
We have our own production facility, which has all the necessary equipment for the manufacture of plastic gears (from 10 to 150 mm), metal gears (from 2 to 300 mm), axles, bushings, combs, as well as various frames, supports, pushers and others. mechanisms used in household (mixers, ovens, coffee machines, photo and video equipment) and office equipment (copiers, shredders (paper shredders), laminators).
To make a gear according to a sample, we need only one product, after a detailed study of which, our specialists will produce the required number of similar parts. In the absence of a sample, the company's workers are ready to produce a unique part according to the drawings or sketches of the client. The quality of the gear will also meet the highest standards.
We work both with large manufacturing companies and with individuals who order a part in a piece. An individual approach to each client allows us to offer optimal conditions for cooperation.
Production of injection molds
By agreement, urgent production of gears and sprockets is possible.